The UK’s record-breaking summer has dramatically increased the risk of fires, breakdowns, and accidents caused by faulty materials handling equipment.
That’s the assessment of CFTS, the industry’s own accrediting body for LOLER and PUWER Thorough Examination providers.
Components pushed to the limit
As temperatures soared, examiners reported a surge in wear and degradation to key parts and materials including brakes, seals, hydraulic systems, and electrics.
And, with the Met Office predicting a further heatwave in late summer, CFTS technical managers are calling on users of forklifts, telehandlers, and other material handling equipment to confirm their machines have been fully tested.
CFTS Director Rob Fisher says: “The best time to have your material handling equipment tested was before the heatwave began. The second-best time is now.
“This extreme summer has pushed many components and compounds to the limit and beyond. A breakdown is the least of your worries; it’s a situation where even a small flaw can have disastrous consequences — including fire.”
Overheating, degradation, and fire risk
Alongside general overheating in engines, hydraulic systems, and drive units, CFTS is warning of several issues that could cause accidents and downtime:
- Accelerated tyre degradation and pressure imbalances
- Brake fade due to higher operating temperatures
- Hydraulic fluid breakdown
- Electrical faults in battery-powered models from excessive heat exposure
Meanwhile, extreme temperatures multiply fire risk from otherwise minor issues such as:
- Small undetected leaks or cracks
- Worn seals
- Buildup of debris.
Whole-machine inspection essential
Crucially, the warning extends beyond the lifting components commonly inspected under LOLER tests, to include the whole machine.
Rob Fisher explains: “A LOLER inspection is a good start, but in many cases that only tests lifting components. Many of the greatest risks involve tyres, brakes, and electrical systems — things that are overlooked disturbingly often in LOLER tests.
“Our strong advice is to check whether your last LOLER examination covered lifting parts only. If so, book a Thorough Examination that covers you for LOLER and PUWER together, so you know the whole machine is safe to use. Your local CFTS member will be able to help.”
To find your nearest CFTS-accredited company, visit: https://www.thoroughexamination.org/postcode-search.
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