Patterson & Rothwell Ltd, a plastic injection moulding company, has launched two innovative products that address critical challenges in modern logistics: the Recom Tote and the AutoFlow Crate. Both solutions deliver exceptional performance whilst supporting sustainability goals through recyclable materials and circular supply chain principles.
Recom Tote: 100% Recycled Solution for Automated Warehousing
The Recom Tote is a 100% recycled material container precision-engineered to meet the exacting demands of modern automated warehouse systems. Compatible with ASRS, shuttle systems, mini-load, and multi-shuttle operations, the tote features integrated pick-up points for robotic handling and smooth operation on conveyor belts and roller systems.
Performance Specifications:
•Load capacity: 35-50kg with less than 5mm base deflection
•Temperature range: -10°C to +50°C
•Stackable 5-7 high
•Euro-standard dimensions: 600x400x320mm
•Innovative smooth flat double-base design with leading-edge tapered edges for noise reduction
•Impact-resistant despite recycled construction
Constructed from 100% recycled materials with multiple material options including fire-retardant and eco-friendly variants, the Recom Tote is fully recyclable at end of life. The tote has the ability to meet fire safety standards with certified material and is FM Global sprinkler water drainage compliant.
Optional dividers create up to 8 compartments, whilst barcode zones and RFID tag options support inventory management across multiple industries, including retail, e-commerce, industrial manufacturing, automotive, chemical and pharmaceutical, agriculture, and food and beverage.
AutoFlow Crate: Space-Saving Solution with 87% Space Savings
The AutoFlow Crate is a sustainable alternative to traditional bail arm stack nest trays that dramatically reduce return shipping costs and maximise warehouse storage capacity. The innovative crate folds flat when empty to an ultra-low height of just 29mm, saving up to 87% of space.
Performance Specifications:
•Load capacity: 18kg
•Folded height: 29mm
•Weight: 1.78kg
•Patented mechanism for quick erecting and unique collapsing
•Interlocking, stable stacking design
•Compatible with conveyor systems, flow racks, and automated systems
The AutoFlow Crate offers superior durability compared to traditional cardboard, providing a long-lasting, reusable solution. Specifically designed for component replacement, the robust construction extends the product’s lifespan whilst reducing constant replacement needs.
Easy to clean with industrial washing processes, the crate is suitable for fresh food produce and non-food products, maintaining hygiene standards across multiple uses. Made from recyclable materials and fully recyclable at end of life, it supports green initiatives and the circular economy.
The AutoFlow Crate serves multiple industries, including agriculture, retail, logistics, fresh food, and commercial markets, functioning as both a storage/transport solution and an in-store display item.
UK Manufacturing Excellence
Both products are designed and tooled exclusively by Patterson & Rothwell UK and manufactured to exacting quality tolerances, providing competitively priced local production with customer service support for modern supply chains seeking to reduce costs whilst supporting environmental goals.
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