The warehouse industry is experiencing a period of rapid expansion, driven by heightened consumer expectations and a surge in ecommerce following the Covid-19 pandemic. In the age of Amazon, where next day and even same day deliveries are becoming the norm, customers are increasingly demanding instant access to goods. Because of this, warehouses are turning to robotics and automation technologies to meet customer expectations. These technologies are not only helping warehouses navigate labour shortages, but they are also addressing critical challenges relating to safety, stock management and productivity, providing a complete overhaul of a business’s operational efficiency in the process.
Take case erecting, for instance, which traditionally speaking is a labour intensive and time-consuming process. When done manually, the average worker produces three boxes per minute while case erectors assemble up to twelve boxes, and in some cases more, in the same time frame. Automation in this case offers significant improvements in efficiency over manual operations, delivering a 300% increase in productivity.
The case erector available at Kite Packaging accommodates both 2-inch and 3-inch tape and handles carton sizes ranging from 250mm x 450mm x 150mm to 400mm x 100mm x 400mm, providing flexibility for various packaging needs. With dimensions of L2000mm x W1900mm x H1450mm, Kite’s case erector fits seamlessly into existing packing areas and creates minimal disruption to packing processes during installation. Its durable components guarantee top performance, reliability, and smooth operation.
Robotics and automation technologies like these not only enhance productivity and adaptability but also promote environmental, social, and economic sustainability in warehouses. By automating mundane and repetitive tasks, such as case erecting, businesses can boost job satisfaction and create opportunities for higher-skilled work. Human error is also reduced, leading to higher output. Not to mention that with optimised processes and improved precision also comes reduced waste and energy consumption, adding further to the economic and environmental benefits.
Kite Packaging’s case erector is compatible with a range of boxes; however, the company recommends their premium enviro boxes for optimal efficiency, cost savings and environmental benefits. In response to the growing demand for eco-friendly packaging solutions, these enviro boxes offer a superior alternative to traditional double wall boxes. They are developed in collaboration with the Waste and Resources Action Programme (WRAP) and provide increased strength compared to standard double wall boxes despite being made from lighter materials. This not only reduces transport costs but also cuts CO² emissions during the manufacturing process by 30%. With recycled content ranging from 60% to 90%, enviro boxes help minimise material waste and support a circular economy. Their balanced strength makes them versatile and a suitable choice for various applications from commercial shipping to moving.
While robotics and automation are pivotal in driving productivity and sustainability in the quest for enhanced warehouse efficiency, the role of innovative packaging solutions like Kite’s Build Your Own Pallet Boxes cannot be denied. These customisable pallet boxes offer a flexible and tailored approach to packaging, allowing businesses to meet their specific durability and functionality requirements without the hefty price tag of bespoke solutions.
Kite’s pallet boxes are customisable with different tray, cap and sleeve options. The 200KT/BC sleeve is suitable for regular applications, while the heavy-duty Aceboard sleeve caters to more demanding needs. Available in three strengths, the accompanying pallets are heat-treated and ISPM15 compliant, ensuring they meet international shipping standards.
In the same way that automation reduces human error and increases precision, the customisable approach of Kite’s pallet boxes ensures that businesses can create packaging solutions that precisely fit their needs. Because of this, there is reduced wasted space as warehouse storage capacity is maximised, allowing more products to be stored in the same area. Not to mention that optimised packaging also reduces the overall volume and weight of shipments, leading to savings in transportation and environmental impact.
Kite Packaging is dedicated to being a comprehensive solution provider for all packaging needs, emphasising efficiency and sustainability throughout the procurement process. Their advanced solutions — including the Case Erector, Enviro Boxes, and Build Your Own Pallet Boxes — enable businesses to achieve operational excellence and cost savings while supporting eco-friendly practices. Discover how Kite Packaging can transform your warehouse operations and help you stay ahead in a rapidly evolving market.
Kite Packaging
t: 02476 420065
e: enquiries@kitepackaging.co.uk
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