In manufacturing, every decision, from equipment to energy use, can impact productivity, safety, and the bottom line. As more operations electrify their fleets, many are asking: Can you use an electric forklift in industrial environments?
Here, we explore that question through the lens of the electric Hyster® A Series lift trucks – modern electric forklifts designed with the needs of manufacturing in mind.
We operate in a demanding manufacturing environment – can an electric forklift really keep up?
The operation will always dictate which forklift will be the right match. However, Hyster J2.2-3.5A electric forklifts are built for tough conditions. For example, the lift trucks include sealed components (IP67-rated) that help resist dust and moisture. That makes it a strong fit for manufacturing operations working with metal or wood, as well as other heavy-duty applications where traditionally it is assumed that battery powered forklifts might struggle. It also means that Hyster electric A Series lift trucks are a strong choice for manufacturing facilities that need to use forklifts outside.
For enclosed indoor operations, there are no harmful exhaust emissions to contend with. A choice of lead-acid, lithium-ion, or TPPL batteries help manufacturers meet sustainability goals without negatively impacting performance.
What about energy efficiency? We run long shifts.
If your manufacturing site is running long shifts or multiple shifts per day, then being able to stay on top of charging to keep operations moving is critical. The Hyster A Series electric models have been engineered for durability to support long runtimes and intensive handling. They are also available with a lithium-ion battery option which support fast opportunity charging. This can be an especially great fit for multi-shift operations like those found in automotive or assembly operations.
In addition, the Hyster A Series electric solutions offer other optional features like permanent magnet motors and efficient hydraulics, which may help some operations to reduce energy consumption.
Can electric forklifts be used in tight spaces on the shop floor?
In manufacturing, forklifts may be called on for loading, unloading, line feed, picking, and other tasks. This requires a solution that is as nimble as it is tough. With a compact design and a Zero Turn Radius steer axle, the Hyster H2.2-3.5A electric forklifts are highly manoeuvrable. Well suited to navigating narrow aisles in a packaging area or moving components between workstations, the Hyster A Series is built to move confidently in tight spaces.
How do these lift trucks support operator safety and comfort?
A comfortable operator is often a productive operator. In time-critical manufacturing operations, that means forklift ergonomics can help deliver a competitive advantage. With the Hyster A Series electric models, the cab is designed with both visibility and ergonomics in mind. Operators benefit from intuitive controls, a comfortable seating position, and optional operator assistance solutions are available, which may provide support in fast-paced manufacturing environments, depending on specific application needs.
Are electric forklifts cost-effective for manufacturing sites?
Electric forklifts tend to offer lower total cost of ownership in the long term when matched with the right operating intensity and type of application. The Hyster A Series is no exception. With fewer moving parts compared to an internal combustion engine (ICE) powered truck, simplified maintenance, and durable components, it can help reduce service costs and downtime. This is particularly key for lean manufacturing operations.
Can Hyster electric forklifts be adapted to specific manufacturing site needs?
Absolutely. The Hyster A Series electric lift trucks are built to allow for customisation based on your application. That means whether you’re handling pallets of raw materials or finished goods, there’s a configuration that fits. Options range from seat and control options, through to a Dynamic Stability System if required.
The optional Dynamic Stability System (DSS) is a robust way to help enhance lift truck stability during operation, in turn, helping to reduce the likelihood of tip overs by delivering audible and visual alerts. DSS works by limiting the forklift’s performance when it is operated outside of certain set parameters. For example, it can limit traction speed when the mast is raised to a certain height. This approach helps to support safe operation. This can be especially beneficial on manufacturing sites where temporary or agency drivers may be employed to provide added support during peak times.
To meet the varied handling needs of demanding industrial manufacturers, DSS works in operating environments inside and outside.
Explore the Hyster A Series for manufacturing operations
The optimal choice of electric forklift can be a strategic asset for industrial manufacturers looking to optimise and future-proof operations. Whether you’re upgrading your fleet or exploring electric forklift options for the first time, the Hyster A Series can deliver clean power, flexibility, and dependability to help support productivity and environmental goals. Your local Hyster dealer can provide guidance on electric forklift trucks for demanding manufacturing operations.
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