Warehouse and logistics operation are at a critical juncture in 2025, grappling with issues driven by rapid ecommerce growth, evolving regulations, and heightened consumer expectations. Labour shortages, limited warehouse spaces and a growing preference for sustainability, caused by consumer demand and regulatory change, all present numerous hurdles for businesses to overcome.
What many businesses don’t realise is that packaging has a far greater impact on supply chain performance and navigating these challenges than they think. One of the substantial benefits of optimised packaging is cost-efficiency. According to the Packaging Federation, using appropriately sized supplies cuts material cost by up to 30%, creating savings that can streamline other areas of an operation. Yet, it is a widely known fact in the packaging industry that a significant number of businesses struggle with this issue. Kite Packaging helps businesses use less material and reduce the total weight of their packages to lower transportations costs and overall expenditure. Solutions such as Kite’s custom box tool and free pallet wrap audit enable customers to improve packaging usage, ensuring efficiency and cost savings to better prepare for when unexpected challenges arise.
Additionally, efficient packaging greatly improves space utilisation. Compact packaging design eliminates use of oversized boxes and excess void fill, reducing the volume of products in storage while enabling more items to fit within the same warehouse footprint. As a result, more products can be shipped in each delivery. By maximising warehouse space and increasing the number of packages per shipment, businesses achieve greater operational efficiency, shipping more goods in fewer trips. This is particularly crucial as ecommerce growth is driving intensified demand for storage. With an estimated 60% of UK warehousing projected to become unlettable by 2030 due to non-compliance with modern energy efficiency standards, businesses must make the most of the space available to them to navigate current logistical challenges.
To address this, Kite offers compact pack room equipment, including space-saving machinery like case erectors, pallet wrappers, and balers. These machines streamline packing operations within a smaller footprint, enabling businesses to maximise the utility of their space. Additionally, automated and robotic packaging systems, such as carton sealing machines and case erectors, increase productivity and reduce reliance on manual labour, helping to mitigate the impact of labour shortages.
Another benefit of improved packaging design is reduced carbon footprints, helping many meet stringent regulatory requirements while appealing to shifting consumer values. By incorporating a wide range of recyclable, biodegradable, and reusable products, businesses can address sustainability demands while enhancing operational efficiency. To aid, Kite offers sustainable storage solutions, such as their plastic nestable pick bins which are made from 100% recycled plastic. These are excellent for organising workstations, ensuring workers have all the necessary packaging materials on hand for quicker packing times. Click-on feet enable stacking, providing a space-efficient means for storing materials, while their reusability brings cost-effectiveness and eco-friendly benefits.
Product protection is also a cornerstone of efficient warehouse and logistics operations. Better packaging design minimises the risk of damage during transit, reducing the volume of returns and the associated handling costs. This not only enhances customer satisfaction but also streamlines operations by preventing disruptions caused by damaged goods. Moreover, Kite is seeing the advent of innovative technologies such as smart packaging, which they believe can revolutionise inventory management and tracking. These technologies provide real-time data on product location and condition, helping businesses streamline their operations and improve supply chain visibility.
Better packaging design and processes are essential for overcoming the complex challenges faced by warehouse and logistics operations in 2025. By prioritising cost efficiency, environmental sustainability, space utilisation, and incorporating innovative technologies, businesses can enhance their supply chain performance and stay competitive in a rapidly evolving market.
Is your packaging ready to tackle the demands of today’s evolving warehouse and logistics landscape? Get in touch with Kite Packaging today to discover how we can help you get more out of your packaging.
Kite Packaging
t: 02476 420065
e: enquiries@kitepackaging.co.uk
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