Introducing the materials handling industry’s first-ever purpose-designed lithium-ion powered pallet truck (PPT) – the 1600kg capacity Toyota BT Levio LWI160.

Thanks to the unique modular, compact lithium-ion battery solution, it has opened the possibility to re-think design standards of material handling equipment. The result, a truck with optimised component position, smaller dimensions, light weight, and low energy consumption. How have they been able to achieve this? Unlike standard powered pallet truck designs, the battery compartment has been removed. Because of this the truck is lighter and, with no lifting or lowering of a battery compartment, it is much more energy efficient, leading to maximum uptime and reduced CO2 emissions.

Losing the battery compartment also means that the LWI160 is smaller than traditional lead-acid battery-powered PPT models: it is just 419mm long and 726mm wide and weighs only 269kg – which is almost 50 per cent less than the lead-acid version.

The dramatic reductions in the truck’s dimensions and weight mean that a low steering force is required, which makes the new model easy to manoeuvre and, therefore, ideal for use within lorries and mezzanine floors or at sites where space is at a premium, such as retail stores.

The new LWI160 offers outstanding slope performance – when operating on inclines is required – and the truck’s compact measurements mean that the operator has an unrestricted view of the fork tips and the pallet load, which reduces the risk of accidental damage to goods.

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